Our Advantages
- Bottle dividing mechanism: Industrial screw type bottle dividing mechanism
- Bottle feeding mechanism: Cooperate with screw type bottle dividing mechanism and star wheel positioning feeding mechanism to ensure the accuracy and stability of feeding
- Positioning mechanism: mechanical pre-positioning; use cam mechanism track for flattening bottle positioning and labeling
- Labeling mechanism: The rotating turntable drives the bottle, and the labeling is carried out during the rotation
- Feeding mechanism: high-speed servo OPP label film feeding system (driven by high-speed servo motor)
- Pressure mark mechanism: professional arc brush assembly
- Bottle guide mechanism: profile guide rail with dual coordinate adjustment
- Glue supply system: special hot melt glue supply system (German Siemens control system) to ensure the accuracy and uniformity of gluing
- Safety protection: when the equipment is running, close the protective door to prevent injury to the operator
- Missing label alarm: set the alarm when the label will run out to remind the operator to prepare to replace the label
- Bottle shortage alarm: when there is a shortage of bottles, the equipment will stop and alarm; when there are bottles, it will automatically resume production, which is convenient for on-line production
- Missing sticker alarm: Conducive to labeling quality control
- Air pressure detection: When the air pressure does not meet the production requirements of the equipment, the equipment will be shut down to prevent the production of defective products.
- Vacuum detection: When the vacuum degree does not meet the production requirements of the equipment, the equipment will be shut down to prevent the generation of defective products
- Temperature detection: When the temperature of the hot melt adhesive fails to meet the production requirements of the equipment, the equipment will be shut down to prevent the generation of defective products.
Working Principle
- This hot melt adhesive OPP labeling machine is a new type of liner and continuous labeling machine; the equipment can automatically adjust the in and out transmission of the container; the containers conveyed by the conveyor belt are separated by the bottle-separating screw according to the spacing of the star wheels After a certain distance, the imported star wheel transfers the container to the container turntable.
- After the container is fixed by the bottle pressing mechanism and the mold base of the container, the container starts to rotate at a certain speed; during the product rotation process, it is mechanically pre-positioned; and Positioning and labeling according to the trajectory of the organization
- When the container reaches the detection position of the electric eye, the computer host controls the label feeding system to send the label. When a label feeding action is completed, the high-speed cutter cuts off a label.
- The cut labels are fed into the gluing system; in this part, the system glues the two parts of the label's leading and trailing edges. This gluing method minimizes the consumption of hot melt adhesive.
- The glued label is accurately and efficiently applied to the container when it is transferred to the labeling position. Since the container is in a rotating state during the conveying process of the label, the label can be smoothly and tightly adhered to the container. The tape at the end of the glue can form a good label lap seal, completing a labeling process
- The whole process: bottle feeding,pre-positioning, label cutting, gluing, labeling, labeling, pressing and finishing
Technical Parameter
Total power |
Three-phase 380V 50 Hz 8KW |
Equipment size |
3500L*1800W*2100H(mm) |
Conveyor line speed |
30m/min (conveyor line speed can be adjusted according to the actual production situation) |
Speed adjustment method |
Step-less speed regulation |
Maximum labeling speed |
12000bottles/hour (500ml,production speed can be adjusted according to actual situation) |
Posting accuracy |
±1mm |
Labeling accuracy |
±1mm |
Label maximum width (height) |
150mm (standard width, the width can be increased according to the actual product size) |
Suitable bottle diameter |
35-95mm |
Suitable bottle height |
130-310mm |
Outer diameter of label |
500 mm |
Diameter of paper core |
76.2mm or 152.4mm |
Labeling glue |
hot melt glue, only glue on both ends of the label |
Glue temperature |
120~160ºC |
Label type |
OPP film label, paper-plastic composite film label, paper label |
Labeling stations |
1 |
Number of labeling molds |
The standard configuration is 1 set (to meet the specifications of the products provided, each set of molds includes bottle feeding screw, bottle feeding star wheel, bottle feeding star wheel, positioning bottle holder, etc.) |
Labeled product type |
round bottle(Square bottles can be customized) |
Overall weight |
About2000 Kg |
Main configuration
No. |
Name |
Brand |
1 |
PLC |
Siemens |
2 |
Extention |
Siemens |
4 |
Module |
Siemens |
5 |
Touch Screen |
Weinview |
6 |
Servo Drive |
Sch neider |
7 |
Servo Motor |
Sch neider |
8 |
3P Frequency Converter (Spindle) |
Dan foss |
9 |
Inverter (Conveyor) |
Dan foss |
10 |
Frequency Converter (Roll, Pump) |
Dan foss |
13 |
Full Servo Electronic Gear System |
Inovance |
14 |
3P Motor (Conveyor Belt) |
Wanshsin |
15 |
3P Motor (Roll) |
Wanshsin |
16 |
3P Motor (Pump) |
Panasonic |
17 |
4P Circuit Breaker (Main Power Supply) |
Sch neider |
18 |
3 Pole Circuit Breaker (Main Motor, Heating) |
Sch neider |
19 |
2 Pole Circuit Breaker (Transmission Line, Roll, Servo, Pumo) |
Sch neider |
20 |
Unipolar Circuit Breaker (2 Switch power supllies) |
Sch neider |
21 |
AC Contactor (main power source) |
Sch neider |
22 |
AC Contactor (Fan) |
Sch neider |
23 |
Motor Circuit Breaker |
Sch neider |
24 |
Auxiliary Relay |
Sch neider |
25 |
Control Relay |
Sch neider |
26 |
Pressure Switch |
SMC |
29 |
Emergency Stop Switch |
Sch neider |
30 |
Power Supply switch (main switch) |
Sch neider |
31 |
Green, Red and Yellow button |
Sch neider |
32 |
Reflective Sensors |
Keyence |
33 |
Color Standard electric eye |
Panasonic |
34 |
Encoder |
Omron |
35 |
Air Rejector Fan |
Fenrz |
36 |
Temperature Control |
Male Degree |
37 |
Switching Power Supply |
Meanwell |
38 |
SSR |
Fotek |
39 |
3 Color Indicator Light |
Oujvan |
40 |
Heating Pipe |
Bastor |
41 |
Electromagnetic Valve |
Airtac |
WHY 777PACK
We - 777Pack people is always working for providing the best quality machine and best service for customers, and thanks to our professional engineering team, we can give you a good consultant service for choosing the most suitable machines for you.
Welcome you take a look and pay a visit to us!